Are you looking for an efficient and environmentally friendly surface cleaning solution?
What is Shot Blasting?
Shot blasting is a mechanical surface preparation method that uses high-speed abrasive particles (called ‘grits’) to clean, strengthen, or polish metal surfaces. Unlike sandblasting, which uses compressed air and a softer media, shot blasting uses harder abrasives, such as steel shot or grit, through centrifugal force. This method provides a deep, clean, consistent surface texture for heavy-duty industrial applications by removing rust, scale, and old coatings.
Why is Shot Blasting Important？
Taisheng Machinery has dedicated more than 18 years to developing surface preparation solutions that serve various global industries. Shot blasting represents a complete transformation rather than a simple procedure. Through this process, manufacturers can achieve both high efficiency and environmental sustainability, which enables them to fulfill modern quality and sustainability requirements.
Why Trust TaiSheng?
Our company has delivered shot blasting systems to Huawei, Baosteel, and CRRC, which resulted in production increases reaching 300%. This article will explain the operational aspects of this technology, together with its critical importance for your organization.
Comparison Table: Sandblasting Machine vs. Shot Blasting Machine
| Item | Sandblasting Machine | Shot Blasting Machine |
|---|---|---|
| Power Source | Compressed air | Motor-driven impeller (centrifugal force) |
| Energy Efficiency | Higher energy consumption (conversion loss) | Low energy consumption, high efficiency |
| Efficiency | Relatively low efficiency | High efficiency, suitable for mass processing |
| Application Range | Broad application, not limited by workpiece size | Suitable for large, thick workpieces with regular shapes |
| Equipment Cost | Ranges from a few thousand to over a million RMB | Higher starting cost, typically from RMB 30,000 to 50,000+ |
| Abrasive Types | Versatile: steel grit, glass beads, etc. | Limited: steel shot, ceramic beads only |
| Control Parameters | Adjustable distance, angle, and pressure | Difficult to adjust; relies on tooling and setup |
| Workpiece Adaptability | Ideal for complex structures and high-precision requirements | Not suitable for dead corners or high surface quality needs |
| Safety | Enclosed operation, high safety level | The risk of abrasive spillage requires external protection |
| Maintenance | Low wear and tear, easy maintenance | More wear parts, higher maintenance cost |
How Does the Shot Blasting Process Work?
Feeding
Workpieces are fed into the blast machine using hooks, roller conveyors, or tracks.
Blast Cleaning
A high-speed rotating blast wheel throws steel shot at the workpiece at a very high speed to remove surface corrosion, oxidised skin, or old coatings.
Separation and Recycling
The steel shot and impurities are processed through the separator and can be recycled to improve efficiency and reduce costs.
Dust removal and purification
A high-efficiency dust removal system vacuums dust in real time to ensure the clean and environmentally friendly operation of the equipment.
Discharge and Inspection
The cleaned workpieces are automatically discharged for quality inspection and can enter the next process, such as spraying or packaging.
TaiSheng Shot Blasting Equipment: Built for Excellence
The system operates with low energy usage while delivering high efficiency when handling large workpiece quantities.
The system works best with workpieces thicker than 3mm, but frequency control allows it to process workpieces down to 2mm thickness.
The equipment supports workpieces that need moderate surface roughness treatment, including castings and thick plates and profiles, and steel structures, and steel plate pretreatment.
Shot Blasting Equipment Types & Applications
| Machine Type | Best For | TaiSheng Model |
| Hanger Type Shot Blasting Machine | Surface cleaning of castings, structural parts, non-ferrous alloys, and other parts | Q375-Q3750(Single/Double Hook), etc. |
| Pass-through Shot Blasting Machine | Used in construction, bridges, and other industries, large I-beams, H-beams, and other large-sized steel structure parts | QH698 QH6912 QH6915 QH6918, etc. |
| Track Type Shot Blasting Machine | Castings, forgings, welded parts, non-brittle parts, cast aluminium parts, non-ferrous metal workpieces | Q15GNQ28GN, etc. |
| Q32 Series Shot Blasting Machine | Small and medium-sized castings, forgings, stampings, non-ferrous castings, gears, and springs | Q326Q328Qr3210, etc. |
Key Selection Criteria:
- Abrasive Compatibility: Our engineers offer professional advice to choose the right abrasive: Steel sand (bearing steel sand)、steel shot (0.1-2mm particle size)、Ceramic beads, and glass beads (0.3-2mm particle size).
- Durability: TaiSheng machines operate for 100,000+ hours (industry average: 60,000 hours).
- Superior Cost Efficiency: Our modular spare parts design reduces replacement frequency and labor downtime, which results in $5,000 annual savings on maintenance costs.
Applications of shot blast cleaning in Industry: Where TaiSheng Excels
- Automotive & Aerospace
The cleaning process of engine blocks, gears, and aircraft components is through surface cleaning.
- Foundry & Metalworking
The removal of casting residues, oxide layers, and heat treatment scale.
- Pipeline & Construction
The removal of rust and surface preparation for pipeline anti-corrosion coating.
- Precision Electronics & Optics
High-precision surface finishing for aluminum and stainless steel parts.
Real Customer Stories: Why Big Companies Choose Our Shot Blasting：
At Taisheng Machinery, we’re proud to work with some of the top manufacturers in China. Here are two real examples that show how our machines help big clients improve their production.
1. Shilin Auto Parts – Hook Type Shot Blasting Machine for Aluminum Castings
Shilin is a well-known auto parts supplier with very high standards. They needed a reliable machine to clean and strengthen aluminum die-cast parts. We provided them with a hook-type shot blasting machine that’s powerful, easy to operate, and gives a smooth, even finish. It helped boost their production efficiency and product quality.
2. Jiangyin Quanhua Feng Forging – Tumble Belt Shot Blasting Machine for Forged Parts
Quanhua Feng needed a heavy-duty machine to handle large batches of forged parts. Our tumble belt shot blasting machine was the perfect fit. It uses wear-resistant manganese steel and a high-performance blast wheel, which means it lasts longer and cleans faster. The result? Less downtime, lower maintenance costs, and higher output.
These cases show how we support different industries with custom solutions. Whether it’s for aluminum castings, forged parts, or other materials, we’re ready to help you find the right machine for your needs.
Want to know how we can help your business, too?
👉 Contact us today for a free consultation.
FAQs: Answering Your Top Concerns
Q: What materials are used for shot blasting?
Shot blasting uses steel shot, steel grit, aluminum oxide, ceramic beads, and glass beads, depending on the application and surface requirements.
Q: Is shot blasting effective?
A: Yes, shot blasting is very effective at removing rust, oxidation, and old coatings, leaving a clean surface that helps new coatings stick better.
Q: Is shot blasting easy to operate?
A: Most shot blasting machines are automatic or semi-automatic and can be operated with basic training by following standard procedures.
Q: What is the job of a blast operator?
A: A blast operator runs the machine to clean or prepare metal surfaces using high-speed abrasive blasting based on the required process.
Q: What exactly does shot blasting service involve?
A: Shot blasting services provide custom cleaning or surface treatment solutions based on the type of material, size of the workpiece, and surface condition.
Q: How much does shot blasting cost?
A: Shot blasting is usually charged by square meter, and the price ranges from a few dollars to over a hundred, depending on the job complexity and surface condition.
Q: Can shot blasting remove rust?
A: Yes, shot blasting is a great way to remove rust, scale, and dirt, making the metal clean and ready for painting or coating.
Conclusion: Elevate Your Surface Prep with TaiSheng
If you need a reliable, scalable, and cost-effective surface treatment process, shot blasting is a solution worth considering. Whether you handle small precision components or massive steel beams, Taisheng Machinery offers tailored equipment and expert guidance to help you get the job done right.
📩 Ready to improve your surface preparation process? Contact us today to speak with our specialists.
