What is Shot Blasting?

Shot blasting is a mechanical surface preparation method that uses high-speed abrasive particles (called ‘grits’) to clean, strengthen, or polish metal surfaces. Unlike sandblasting, which uses compressed air and a softer media, shot blasting uses harder abrasives, such as steel shot or grit, through centrifugal force. This method provides a deep, clean, consistent surface texture for heavy-duty industrial applications by removing rust, scale, and old coatings. 

Why is Shot Blasting Important？

Taisheng Machinery has dedicated more than 18 years to developing surface preparation solutions that serve various global industries. Shot blasting represents a complete transformation rather than a simple procedure. Through this process, manufacturers can achieve both high efficiency and environmental sustainability, which enables them to fulfill modern quality and sustainability requirements.

Why Trust TaiSheng?

Our company has delivered shot blasting systems to Huawei, Baosteel, and  CRRC, which resulted in production increases reaching 300%. This article will explain the operational aspects of this technology, together with its critical importance for your organization.

Comparison Table: Sandblasting Machine vs. Shot Blasting Machine

How Does the Shot Blasting Process Work?

Feeding

Workpieces are fed into the blast machine using hooks, roller conveyors, or tracks.

Blast Cleaning

A high-speed rotating blast wheel throws steel shot at the workpiece at a very high speed to remove surface corrosion, oxidised skin, or old coatings.

Separation and Recycling

The steel shot and impurities are processed through the separator and can be recycled to improve efficiency and reduce costs.

Dust removal and purification

A high-efficiency dust removal system vacuums dust in real time to ensure the clean and environmentally friendly operation of the equipment.

Discharge and Inspection

The cleaned workpieces are automatically discharged for quality inspection and can enter the next process, such as spraying or packaging.

TaiSheng Shot Blasting Equipment: Built for Excellence

The system operates with low energy usage while delivering high efficiency when handling large workpiece quantities.

The system works best with workpieces thicker than 3mm, but frequency control allows it to process workpieces down to 2mm thickness.

The equipment supports workpieces that need moderate surface roughness treatment, including castings and thick plates and profiles, and steel structures, and steel plate pretreatment.

Shot Blasting Equipment Types & Applications

Key Selection Criteria:

• Abrasive Compatibility: Our engineers offer professional advice to choose the right abrasive:  Steel sand (bearing steel sand)、steel shot (0.1-2mm particle size)、Ceramic beads, and glass beads (0.3-2mm particle size).
• Durability: TaiSheng machines operate for 100,000+ hours (industry average: 60,000 hours).
• Superior Cost Efficiency: Our modular spare parts design reduces replacement frequency and labor downtime, which results in $5,000 annual savings on maintenance costs.

Applications of shot blast cleaning in Industry: Where TaiSheng Excels

• Automotive & Aerospace

The cleaning process of engine blocks, gears, and aircraft components is through surface cleaning.

• Foundry & Metalworking

The removal of casting residues, oxide layers, and heat treatment scale.

• Pipeline & Construction

The removal of rust and surface preparation for pipeline anti-corrosion coating.

• Precision Electronics & Optics

High-precision surface finishing for aluminum and stainless steel parts.

Real Customer Stories: Why Big Companies Choose Our Shot Blasting：

At Taisheng Machinery, we’re proud to work with some of the top manufacturers in China. Here are two real examples that show how our machines help big clients improve their production.

1. Shilin Auto Parts – Hook Type Shot Blasting Machine for Aluminum Castings
Shilin is a well-known auto parts supplier with very high standards. They needed a reliable machine to clean and strengthen aluminum die-cast parts. We provided them with a hook-type shot blasting machine that’s powerful, easy to operate, and gives a smooth, even finish. It helped boost their production efficiency and product quality.

2. Jiangyin Quanhua Feng Forging – Tumble Belt Shot Blasting Machine for Forged Parts
Quanhua Feng needed a heavy-duty machine to handle large batches of forged parts. Our tumble belt shot blasting machine was the perfect fit. It uses wear-resistant manganese steel and a high-performance blast wheel, which means it lasts longer and cleans faster. The result? Less downtime, lower maintenance costs, and higher output.

These cases show how we support different industries with custom solutions. Whether it’s for aluminum castings, forged parts, or other materials, we’re ready to help you find the right machine for your needs.

Want to know how we can help your business, too?

👉 Contact us today for a free consultation.

FAQs: Answering Your Top Concerns

Q: What materials are used for shot blasting?
Shot blasting uses steel shot, steel grit, aluminum oxide, ceramic beads, and glass beads, depending on the application and surface requirements.

Q: Is shot blasting effective?
A: Yes, shot blasting is very effective at removing rust, oxidation, and old coatings, leaving a clean surface that helps new coatings stick better.

Q: Is shot blasting easy to operate?
A: Most shot blasting machines are automatic or semi-automatic and can be operated with basic training by following standard procedures.

Q: What is the job of a blast operator?
A: A blast operator runs the machine to clean or prepare metal surfaces using high-speed abrasive blasting based on the required process.

Q: What exactly does shot blasting service involve?
A: Shot blasting services provide custom cleaning or surface treatment solutions based on the type of material, size of the workpiece, and surface condition.

Q: How much does shot blasting cost?
A: Shot blasting is usually charged by square meter, and the price ranges from a few dollars to over a hundred, depending on the job complexity and surface condition.

Q: Can shot blasting remove rust?
A: Yes, shot blasting is a great way to remove rust, scale, and dirt, making the metal clean and ready for painting or coating.

Conclusion: Elevate Your Surface Prep with TaiSheng

If you need a reliable, scalable, and cost-effective surface treatment process, shot blasting is a solution worth considering. Whether you handle small precision components or massive steel beams, Taisheng Machinery offers tailored equipment and expert guidance to help you get the job done right.

📩 Ready to improve your surface preparation process? Contact us today to speak with our specialists.

Sandblasting, also known as abrasive blasting, is a fundamental process in surface preparation, widely utilized across various industries to clean, smooth, or roughen surfaces by propelling abrasive materials under high pressure.  Understanding the mechanics of a sandblaster is essential for selecting the appropriate equipment and achieving optimal results.

In this blog, we will unravel the mystery of sandblasting machines and delve into their working principles, application scenarios, and why you should choose Taisheng sandblasting machines. By analyzing the core strengths of Taisheng’s sandblasting machines, we will reveal why they are the equipment of choice for so many companies. We will also explore the driving factors behind the growing popularity of sandblasting machines in the industrial sector. Join us for an in-depth look at the appeal of sandblasting technology and the excellence of Taisheng’s sandblasting machines!

What is a Sandblaster?

A sandblaster (or sandblasting machine) is a compressed air-powered, high-speed jet beam that sprays sand at high speed into the exterior of the workpiece to be processed by a rubberized sand hose gun. The core components of a typical sandblasting system include:

●Abrasive Media Tank: Stores the chosen abrasive material, such as aluminum oxide, steel grit, or glass beads.

●Air Compressor: Generates the high-pressure air required to propel the abrasive media.

●Blast Hose and Nozzle: Directs the high-velocity abrasive stream onto the target surface.

●Dust Collection System: Captures residual dust and debris, maintaining a clean work environment and facilitating the recycling of abrasive materials.

How Does a Sandblaster Work?

The sandblasting process involves several key steps:

1. Abrasive Media Loading: The selected abrasive material is loaded into the media tank.

2. Air Compression: An air compressor pressurizes air to the required levels for effective blasting.

3 . Abrasive Flow Control: A metering valve regulates the flow of abrasive media into the blast hose, ensuring consistent delivery.

4. Surface Impact: The abrasive particles, propelled at high velocity, impact the surface to remove rust, paint, or other unwanted materials.

5. Dust & Media Collection: A dust collection system captures spent abrasive and debris, minimizing environmental contamination and allowing for the recycling of media.

What is a Sandblaster Used For?

Sandblasters are versatile tools with applications across various industries:

●Industrial Cleaning: Removing rust, paint, and coatings from metal surfaces to prepare them for further processing or finishing.

●Surface Preparation: Creating a suitable profile on surfaces before applying paints, coatings, or adhesives, ensuring better adhesion and longevity.

●Automotive Industry: Stripping old paint and corrosion from vehicle bodies and parts, facilitating restoration and repainting.

●Construction & Restoration: Cleaning and restoring brick, stone, and concrete structures by removing grime, graffiti, or old paint.

●Precision Etching: Engraving detailed designs on materials like glass, stone, or metal for artistic or functional purposes.

After understanding the basic principles and wide range of applications of sandblasting machines, you may wonder: among many brands, why does the Taisheng sandblasting machine stand out? Next, we will take you into the world of the Taisheng sand blast machine!

Types of Taisheng sand blasting machines：

Taisheng Machinery has been committed to the sandblasting machine industry for 18 years and can provide you with different types of sand-blasting machines according to your specific applications and requirements:

●Suction-Feed Sandblasters: 

The suction sand blast machine is powered by compressed air, through the high-speed movement of the airflow in the gun to form a negative pressure, the abrasive is through the sand pipe into the gun and shot from the nozzle, sprayed to the surface being processed, to achieve the desired processing purpose.

Advantages:

a. long time continuous sandblasting operation;

b. Lower cost of equipment;

c. 36-600 mesh non-metal abrasives, metal abrasives below 0.4mm can be used;

d.Low air consumption;

Weaknesses:

a. The efficiency of sandblasting is relatively low, not suitable for spraying metal abrasives larger than 0.4mm;

b.Smaller blasting distance, the best blasting distance is 50-150mm;

●Pressure Sandblasters: 

The pressure sand blast machine is powered by compressed air, which builds up the working pressure in the pressure tank (also known as the sand tank). The abrasive enters the sandblast hose through the pressure of the regulated sand valve and is ejected from the nozzle at high speed to the processed surfaces to achieve the desired processing purpose.

Advantages:

a.High efficiency of sandblasting;

b.Sandblasting abrasives use a wide range, 8-120, of various abrasives that can be used;

Weaknesses:

 a. It is not easy to realize a long time continuous sand-blasting operation;

 b.It is necessary to use a double-bin continuous pressurized sand blasting  machine;

c.Not suitable for spraying abrasives finer than 120 mesh, easy to appear a pulse phenomenon;

 d.Higher equipment costs;

In dry blasting, compressed air is both the power of material supply and the accelerating power of the jet. In press-in dry blasting, the time and stroke of the abrasive accelerated by compressed air are much larger than those of suction dry blasting (only in the spray gun).

●Wet Sand Blasting:

The difference between wet blasting and dry blasting is that dry blasting is not suitable for cleaning grease and dirt, while wet blasting does not have this problem.

Wet blasting is more suitable for golf ball-type workpiece surfaces that need to avoid the color difference on the surface of the material caused by the heating up of the sandblasting.

The most important feature is the use of micro-powder abrasive, wet blasting has a unique use of the effect, while the dry type has its limitations.

Generally, if the abrasive size exceeds 400#, you must consider using a wet sand blasting machine.

When the abrasive is too fine, the dry pressure blasting sand has the appearance of sand pulsation, and the production of sand and dust separation has a certain degree of difficulty, we can use the cyclone to separate to the finest grit is 600 mesh green silicon carbide, finer grit needs to be verified!

When using pressure blasting, finer than 120 mesh abrasive will have a pulsation phenomenon, using pressurized sandblasting is not recommended finer than 120# of abrasive.

Advantages:

a. Ultra-fine abrasive can be used for surface treatment of precision workpieces(600-1200 mesh abrasive as far as possible with liquid sandblasting);

b. Clean up oil-contaminated workpieces, etc., in the case of non-filtering first de-oiled, can only use a liquid sandblasting, maintenance of automotive parts containing oil can be prioritized when choosing a liquid sand blasting machine, sand blasting liquid recycling, sand consumption is low, the nozzle wear and tear is small;

c. Good sealing, no dust pollution;

d. Simple operation, low failure rate, closed chamber, low noise;

e. The sprayed products have little damage and can be sprayed to very fine;

f. Stainless steel or fiberglass body, durable;

Weaknesses:

a. Low efficiency of sandblasting: To prevent carbon steel parts from rusting, they need to be added to the sandblasting liquid to prevent the rusting of iron workpieces;

b. Need to deal with sewage, easy to freeze in winter in the north, need to add antifreeze, the overall processing cost is higher;

Therefore, dry blasting can be used as much as possible with dry blasting.

Advantages of using Taisheng Machinery sand blasting machine：

Efficiency and Speed: Taisheng Machinery offers a wide range of types of sandblasting equipment such as drum type, suspended type, and roller pass type. These machines are designed to efficiently handle workpieces of different shapes and sizes, increasing the speed and efficiency of the blasting operation.

Cost-effectiveness: The company has specialized in the production of sandblasting equipment since 2007, with rich experience and professional design capabilities. By providing standardized and customized products, Tyson Machinery is able to meet the specific needs of customers, avoiding unnecessary expenditures and improving cost-effectiveness.

Abrasive Versatility: Taisheng Machinery’s sandblasting equipment is suitable for a wide range of abrasives, including stainless steel shot, wire cut shot, steel shot steel grit, aluminum oxide, ceramic beads, glass beads, and walnut shells. This versatility allows users to choose the right abrasive for different surface treatment requirements.

Environmentally friendly options: The company provides a sandblasting room and sandblasting equipment equipped with a dust collector, which helps to reduce dust emissions, improve the working environment, and meet the requirements of environmental protection.

Mechanical quality and after-sales service: Taisheng Machinery has strong manufacturing capabilities and a professional design team to provide high-quality sandblasting equipment. In addition, the company provides complete surface treatment solutions to ensure that customers receive comprehensive technical support and after-sales service during the process.

Conclusion

Understanding the function and application of sandblasting machines is the key to realizing the best surface treatment effect. By choosing the right equipment and abrasive media, industries can effectively solve a series of problems such as low efficiency, high labor costs, unstable surface treatment quality, dust pollution and environmental protection pressure, and difficulties in handling complex workpieces in traditional processes. This is the core reason for the popularity of sand-blasting machines.

TaiSheng Machinery has always been committed to providing innovative, reliable, and demand-driven sandblasting solutions to help various industries meet ever-changing challenges. Our team of professionals will customize the optimal solution for your specific needs, ensuring that every process achieves a superior surface finish.

Contact us today to learn how our expertise and state-of-the-art equipment can revolutionize your production process and help you achieve your goals of higher efficiency, lower cost, and better quality surface preparation!

In today’s fast-paced industries, off-the-shelf solutions often don’t meet the specific needs of certain projects. Custom sandblasting and shot blasting machines offer a range of benefits over standard options:

1. Optimized for Your Production

Each business has unique production requirements. Custom-built machines ensure that your specific needs—whether they are production speed, size of components, or surface finish—are met. With custom equipment, you can reduce inefficiencies and optimize your process from start to finish.

2. Precision for Complex Projects

Some industries require high levels of precision, especially when dealing with delicate materials or components with intricate designs. Custom machines allow you to fine-tune the process for maximum precision, whether you are cleaning, polishing, or preparing surfaces for further treatment.

3. Cost Efficiency in the Long Run

While custom machines may come with a higher initial investment, they often lead to greater cost savings in the long term. With a machine built specifically for your operation, you’ll see reduced downtime, improved workflow efficiency, and less waste, which ultimately lowers operational costs.

4. Adaptable to Unique Materials

Different materials, such as metal, glass, ceramics, or even plastics, require specific abrasive media and techniques. Custom machines allow you to select the best options for treating your materials without compromising on quality or risking damage.

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Our Customization Process

At TS Machinery, we follow a streamlined process to ensure that every machine we deliver is built to the highest standards and meets your exact specifications. Our team of experienced engineers, technicians, and support staff work closely with you every step of the way.

1. Understanding Your Needs

The first step in our process is an in-depth consultation to understand your business needs. We take the time to learn about your production goals, the materials you work with, and any unique challenges you face. Key questions we explore include:

– What type of material will you be treating?

– What are the sizes and volumes of the parts being processed?

– What is the desired surface finish?

– Are there any space constraints or specific operational requirements in your facility?

– What type of dust collection or environmental controls are needed?

This thorough needs assessment allows us to create a machine tailored to your specific production environment.

2. Designing the Right Solution

Once we have a clear understanding of your needs, our design and engineering team works on creating a custom solution that fits your operation. We use the latest CAD software and 3D modeling tools to design machines that maximize efficiency, precision, and durability.

During this phase, you’ll have the opportunity to review the design and provide input. Whether you require automated systems, specialized nozzles, or advanced dust control systems, we ensure that every feature is built to your specifications.

3. Precision Manufacturing**

At TS Machinery, we pride ourselves on the quality of our craftsmanship. Once the design is finalized, our team of skilled technicians begins the manufacturing process. We use advanced CNC machining, laser cutting, and high-precision assembly to ensure that every component is built to the highest standard. The result is a durable, reliable machine that will stand the test of time.

Before delivery, we conduct rigorous quality checks and performance tests to ensure the machine meets all operational requirements and exceeds your expectations.

4. Installation and Training

Once your custom sandblasting or shot blasting machine is ready, we provide full installation support to ensure seamless integration into your production line. Our team will set up the machine, run test operations, and provide detailed training to your staff on how to use the machine effectively and safely. This helps minimize downtime and ensures smooth operation from day one.

5. Ongoing Support

At TS Machinery, we believe in building long-term relationships with our clients. That’s why we offer continuous technical support after installation. Whether you need troubleshooting assistance, spare parts, or routine maintenance, our team is always here to help you keep your operations running smoothly.

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Applications of Custom Sandblasting and Shot Blasting Machines

Our custom machines are versatile and can be designed for a wide range of industries, including:

– Automotive: Surface cleaning, rust removal, and polishing of automotive parts such as engine components, frames, and body panels.

– Aerospace: Precision cleaning and surface preparation of aircraft components, including landing gear, fuselage parts, and turbine blades.

– Construction: Removing rust, paint, and other contaminants from large steel beams, concrete structures, and construction materials.

– Manufacturing: Cleaning and deburring metal parts, tools, and molds to prepare them for painting, coating, or other finishing processes.

– Marine: Removing scale, corrosion, and marine growth from ship hulls and other maritime components.

No matter your industry, we can provide custom solutions that fit your specific requirements.

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Why Partner with TS Machinery?

At TS Machinery, we’re more than just a machinery provider—we’re a partner dedicated to helping you succeed. Here’s why businesses across industries trust us with their surface treatment needs:

– Experience: With years of industry experience, we have a deep understanding of the challenges you face and how to overcome them with the right equipment.

– Quality: Our machines are built with top-grade materials and undergo rigorous quality testing to ensure long-lasting performance.

– Customization: We don’t believe in one-size-fits-all. Every machine is custom-built to meet your specific needs, ensuring optimal performance in your production environment.

– Customer Support: From initial consultation to installation and beyond, we provide expert support to help you get the most out of your investment.

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Contact Us for Your Custom Solution

Are you ready to enhance your production process with a custom sandblasting or shot blasting machine? Contact TS Machinery today to discuss your unique requirements. Our team of experts is ready to help you find the perfect solution for your business.

[Get in Touch Now]

Off-the-shelf machines are great for general use, but many industries require specific equipment that can meet the demands of their unique processes. Custom-built sandblasting and shot blasting machines offer several distinct advantages:

####1. **Tailored to Your Specifications**

Every business has its unique operational challenges, and standard machines may not address them effectively. Custom-built machines are designed around your specific production requirements, such as material type, production speed, and surface finish. This means fewer bottlenecks, more streamlined operations, and improved overall efficiency.

#### 2. **Greater Precision for Complex Applications**

For industries like aerospace and electronics, where even the slightest surface irregularity can affect performance, custom machines provide the precision required to meet exacting standards. A custom-built machine can offer refined control over media flow, blasting intensity, and cycle time to ensure perfect surface treatment, even for the most intricate parts.

#### 3. **Increased Operational Efficiency**

Custom machines can be designed to fit seamlessly into your existing production line, reducing the need for manual adjustments or modifications. With equipment optimized for your specific processes, your team can focus on maximizing productivity, ultimately lowering operating costs and improving throughput.

#### 4. **Cost Savings Over Time**

While custom machines may require a larger initial investment, the long-term benefits far outweigh the costs. By having a machine specifically designed for your operation, you’ll experience less downtime, fewer errors, and lower maintenance costs, leading to significant savings over time.

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### The TS Machinery Customization Process

At TS Machinery, we pride ourselves on our ability to deliver custom machines that not only meet but exceed client expectations. Here’s how our customization process works:

#### 1. **Comprehensive Consultation**

Our journey begins with a thorough consultation where we take the time to understand your needs, challenges, and goals. During this phase, we discuss:

– The types of materials being treated (metal, glass, plastic, etc.).

– The dimensions and shapes of the parts you need to process.

– Desired surface finish, whether smooth, textured, or matte.

– Production speed and capacity requirements.

– Space constraints and facility layout.

– Any specialized features, such as dust control or automation preferences.

By gathering this information, we ensure that the machine we design is a perfect fit for your operational needs.

#### 2. **Design and Engineering**

Once we have a clear understanding of your requirements, our engineering team gets to work. Using advanced CAD software, we create a design that incorporates all your specifications. We focus on:

– **Efficiency**: Optimizing the machine for speed and productivity without compromising quality.

– **Durability**: Using premium-grade materials and components to ensure long-lasting performance in demanding environments.

– **Precision**: Designing the machine to deliver precise control over media flow, blasting pressure, and cycle times for consistent results.

Before moving forward, you’ll have the opportunity to review the design and provide feedback, ensuring the final product meets your exact expectations.

#### 3. **Manufacturing with Precision**

With the design finalized, our expert technicians begin the manufacturing process. We employ state-of-the-art CNC machining, laser cutting, and precision welding techniques to ensure every component is built to exact specifications. Quality control is at the heart of everything we do, which is why every custom machine undergoes rigorous testing before it leaves our facility.

#### 4. **Installation and Training**

Once your custom machine is completed, we handle the logistics of delivery and installation. Our team ensures that your new equipment integrates seamlessly into your production line, minimizing downtime. We also provide comprehensive training for your operators to ensure they are fully equipped to run the machine efficiently and safely.

#### 5. **Ongoing Support**

At TS Machinery, we believe in building long-term relationships with our clients. We offer ongoing technical support, maintenance, and spare parts services to keep your machine running smoothly for years to come. Whether you need troubleshooting assistance or routine check-ups, we’re just a call away.

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### Industries We Serve with Custom Machines

Our custom sandblasting and shot blasting machines are designed to meet the demands of a wide range of industries, including:

#### **1. Automotive**

Automotive components such as chassis, engine blocks, and body panels require high-quality surface treatment to ensure durability and corrosion resistance. Our custom machines are tailored to deliver precision cleaning, rust removal, and surface preparation for painting or coating.

#### **2. Aerospace**

In the aerospace industry, precision is paramount. Our custom machines are designed to clean and prepare aircraft components such as turbine blades, landing gear, and fuselage parts, ensuring superior surface quality for improved performance and longevity.

#### **3. Construction**

From steel beams to concrete surfaces, construction materials require robust surface preparation before finishing. Our custom machines are built to handle large, heavy-duty components, delivering consistent results for rust removal, paint stripping, and surface preparation.

#### **4. Manufacturing**

Manufacturers dealing with complex parts, tools, or molds need reliable surface treatment solutions. Our custom machines provide efficient cleaning, deburring, and surface finishing for various materials, from metals to plastics.

#### **5. Marine**

Marine components are constantly exposed to harsh conditions that cause corrosion and scaling. Our custom sandblasting machines are designed to clean and prepare ship hulls, offshore structures, and other maritime equipment, ensuring long-lasting protection.

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### Why TS Machinery is the Right Partner for Custom Solutions

When it comes to custom sandblasting and shot blasting machines, **TS Machinery** stands out for our commitment to quality, innovation, and customer satisfaction. Here’s why businesses trust us to deliver tailored solutions:

#### **1. Decades of Expertise**

With years of experience in the surface treatment industry, our team has the expertise needed to design and build custom machines that address even the most complex challenges.

#### **2. Uncompromising Quality**

We use only the highest quality materials and components in our machines, ensuring they are durable, reliable, and capable of withstanding heavy use in demanding industrial environments.

#### **3. Tailored for You**

No two operations are the same, which is why we customize every machine to meet the specific needs of your business. Whether you need a machine for small parts or large components, we have the solution.

#### **4. Comprehensive Support**

From consultation and design to installation and ongoing support, we provide a full range of services to ensure your custom machine performs at its best. We’re with you every step of the way.

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### Ready to Get Started?

If you’re looking to improve your production process with a custom sandblasting or shot blasting machine, look no further than TS Machinery. Our team is ready to work with you to design a solution that meets your needs and exceeds your expectations.

**[Contact us today]** to discuss your project and get a custom solution designed just for you.

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